Nintendo 64 Joystick woes
A common issue with Nintento 64 controllers is the joystick getting loose over time. In extreme cases this can prevent the joystick from registering a full tilt in a particular direction, preventing characters and cursors from moving at full speed. I stumbled upon several YouTube videos documenting people’s repairs of their N64 controllers, but what many of these videos have in common is that they compensate for the breakdown of the joystick’s crossbar sensors by increasing the volume of the joystick itself. I was shocked to find that replacement joysticks themselves costed upwards of US$10 online, not including postage.
As I am working at rebuilding my Nintendo 64 collection, I end up buying gear off eBay from time to time. eBay can be a treasure trove for nostalgia and cheap tech, but you are often at the mercy of sellers who will bend the truth about the working order of an item to maximise their chance of selling it. The transparent blue controller you see here was sold under the premise of being “in working order”, where the seller’s definition of “working” roughly approximated to “the control stick hasn’t fallen off yet”. The controller’s dead zone constituted of 50% of the controller’s total range of movement. This made the controller impractical for any true gaming, so I decided to take the unit apart and try my hand at fixing it.
The Nintendo 64 controller is free of any tamper-resistant screws that are present on many of Nintendo’s other products, meaning that you can take apart the entire thing with little more than a phillips head screwdriver. Getting into the joystick housing reveals the issue that causes such a dramatic breakdown in these control sticks: The crossbars that are used to sense the joystick’s movement are worn down to the point that several joystick movements never make contact with the crossbars.
The degraded state of the crossbars makes them fragile. Re-enforcing these bars returns the joystick to its former responsiveness, and strengthens the crossbars for future use. I used a hot glue gun to pad the inside edges of the crossbars, then spent time with my Swiss Card’s scissors and knife to contour the hardened glue into the original shape of the crossbars. This process took a few days (off and on) to get right, as I had to ensure that the surfaces remained smooth enough to ensure that the joystick would be able to brush horizontally through the y-sensor and vertically through the x-sensor without excess friction. I recommend the process if you have a hot glue gun, a magnifying glass and some really small scissors, as it beats either purchasing a new controller purely for its joystick, or purchasing a 3rd party replacement joystick. My transparent blue controller is now in great working order, my friends and I use it to play competitive Perfect Dark, GoldenEye and Mario Kart 64 without any issues. Plus I get to show off my DIY work!










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